Plastic Injection Molding Manufacturer of 2023

Are you seeking a Plastic Injection Molding Manufacturer in 2023 that you can trust? To provide your business with high-quality plastic injection molding, we’ve gathered the most excellent injection molding service providers in the industry. This guide will offer insights into what you genuinely seek if you are a small to a medium-sized corporation trying to settle on the best injection molding for your company. Cheers for reading!

Injection molding is one of the most crucial procedures for creating thermoplastic things in large quantities, frequently without the need for additional finishing. Most injection molding machines available today are universal models that can take any mold type, given specific parameters.
For items with complex geometry, the economics of this procedure are excellent, providing it with an edge over competing methods. Even though injection molding equipment has a significant upfront cost, the cost per molding gets better as scale increases.
Plastic Injection Molding Manufacturer of 2023

Plastic Injection Molding Market Overview

The market for plastic injection molding was estimated to be worth over 1,34,240 kilo tons in 2021, and it is anticipated to grow at a CAGR of around 3.5% from 2022 to 2027. The COVID-19 epidemic negatively impacted the market for plastic injection molding. However, it is believed that the market has recovered to pre-pandemic levels. Plastics made by “injection molding” are made by heating and injecting plastic components into a mold, where they cool and solidify. The plastic injection moulding market’s raw material, application, and geographic segments are separated. The market is divided according to the raw materials used, including polypropylene, acrylonitrile butadiene styrene (ABS), polystyrene, polyethylene, polyvinyl chloride (PVC), polycarbonate, polyamide, and other raw materials. Packaging, building and construction, consumer products, electronics, automotive and transportation, healthcare, and other applications comprise the market’s application-based segments. The market size and projections for the plastic injection molding market in 15 countries across critical regions are also included in the report. The market size and forecasting for each segment have been done using volume (kilo tons).

Plastic Injection Molding Manufacturers

Here is a list of our platform’s highlighted plastic injection molding vendors—these businesses’ location, year of establishment, country of origin and respective CEO.

Xometry Plastic Injection Molding

Xometry could be a driving AI-enabled commercial center for on-demand manufacturing, transforming one of the biggest businesses in the world. Xometry Injection Molding uses its exclusive innovation to make a commercial center that empowers buyers to source on-demand manufactured parts and gatherings effectively and engages vendors of manufacturing services to develop their businesses. Xemotry’s buyers run from self-funded new businesses to Fortune 100 companies.

Xometry Official Website: https://www.xometry.com/
Xometry Injection Molding: https://www.xometry.com/capabilities/injection-molding-service/
About Xometry: https://www.xometry.com/about-us/
Xometry Other Tools: https://www.xometry.com/cad-add-ins/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
Xometry2013Derwood, MarylandRandy Altschuler

Wise Plastic Injection Molding

Wise Plastics Technologies, Inc is an upper Midwest larger Chicago area-based full-service, UL-listed, and ITAR-registered bespoke plastic mold maker. Services for overloading and two-shot injection molding are offered.

Homepage: https://www.wiseplastics.com/
About: https://www.wiseplastics.com/about/company-overview/
Injection Molding: https://www.wiseplastics.com/manufacturing-capabilities/injection-molding/
Contact: https://www.wiseplastics.com/contact-us/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
Wise Plastics Technologies, Inc1974Elgin, IllinoisFred Wise

Dinesol Plastics Injection Molding

Dinesol Plastics, Inc. provides high-pressure injection molding, rotary 2-shot injection molding, gas assist, and injection overmolding services within an ft. of the manufacturing area. The company’s manufacturing capacity consists of 10 to 40-ton overhead cranes, 6- and 7-axis articulated robots, and molding presses weighing 17 to 3,000 tons. The producer uses nylon, polycarbonate, acetal, ABS, HDPE, and LDPE.

Homepage: https://www.dinesol.com/
About: https://www.dinesol.com/who-we-are/about-us/
Capabilities: https://www.dinesol.com/how-we-do-it/
Contact:https://www.dinesol.com/contact/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
Dinesol Plastics, Inc.1976United States of AmericaBob Hendricks

D&M Plastic Injection Molding

D&M Plastics was established in 1972 and has been an injection molding industry pioneer, specifically in tight resistance, exceedingly built resins, and lofty cavitation parts to suit the foremost complex geometries, for the foremost requesting businesses. And there did it securely and in a naturally inviting way. D&M clients number on us for predominant quality, on-time conveyance, and competitive estimating to meet their generation objectives and results. This is why they offer a ensure of fulfillment.

D&M Plastics Official Website: https://www.dmplastics.com/
D&M Plastics Injection Molding: https://www.dmplastics.com/molding-services/
About D&M Plastics: https://www.dmplastics.com/who-we-are/
D&M Plastics Valued Added Services: https://www.dmplastics.com/value-added-services/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
D&M Plastics1972USADavid Mark

Beyonics Injection Molding

Beyonics offers vertically integrated services, ranging from mould design to the mass manufacture of precise plastic injection parts. The manufacturer provides products for the technological, automotive, and healthcare industries. Some of the uses for their molding services include medical-surgical equipment, fuel injection connectors, hearing aids, syringes, contact lens containers, automobile sensors, and ECU housing.

Homepage: https://www.beyonics.com/
About: https://www.beyonics.com/company/about-us/
Capabilities: https://www.beyonics.com/capabilities/
Contact: https://www.beyonics.com/contact-us/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
Beyonics1981SingaporeLou Hughes

The Rodon Group Injection Molding

The Rodon Group is a large, custom plastic mold injection company with ISO certification that serves the food, beverage, point-of-purchase display, medical, and pharmaceutical industries. The company states that it uses 125 injection molding presses to produce parts in America. They provide a fully integrated and cutting-edge manufacturing solution, including mould design, construction, and high-volume part production. Rodon is one of the biggest family-owned and -operated injection molders in the US, with over 125 plastic injection molding presses.

Homepage: https://www.rodongroup.com/
About: https://www.rodongroup.com/about-us
Capabilities: https://www.rodongroup.com/capabilities
Plastic Injection Molding:https://www.rodongroup.com/plastic-injection-molding

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
The Rodon Group1956PennsylvaniaMichael Araten

Colonial Engineering Plastic Injection Molding

Colonial Engineering, Inc. is a full-service custom injection molder with a thermoplastic polymer, PVC, nylon, ABS, acetal, HDPE, polyethylene, and polycarbonate materials. The manufacturer satisfies the needs of the OEM, plumbing, HVAC, automotive, water treatment, and appliance industries.

Homepage: https://colonialengineering.com/
About: https://colonialengineering.com/about-us/
Custom Injection Molding: https://colonialengineering.com/custom-injection-molding/
Speciality Products: https://colonialengineering.com/specialty-products/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
Colonial Engineering Inc1972Portage, MIPatrick Beebe

Kenmold Plastic Injection Molding

Kenmold North America provides injection molding services to the medical, municipal, building, consumer goods, home appliances, electronics, automotive, consumer packaged goods, and food industries. Additionally provided are insert, 2-shot, cleanroom, and over-moulding services. Mold tooling, molds, automobile parts, medical components, toy parts, fittings, and molds are also offered. Contract manufacturing, CNC machining, automated, semi-automated, manual assembly, design, engineering, heat staking, inspection, packaging, labelling, pad printing, thermal ink transfer, ultrasonic welding, and painting are just a few examples of the extra services offered. The production runs in low, moderate, and high volumes are also available.

Homepage: https://www.kenmold.com/
About: https://www.kenmold.com/history_d18
Capabilities: https://www.kenmold.com/new-product-r-d_d22
Injection Molding: https://www.kenmold.com/injection-molding_d8

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
Kenmold North America1994Bowling Green, KentuckyTimothy Manion

Hansen Plastic Injection Molding

Hansen Plastics Corp offers plastic injection molding services to the building, construction, transportation, automotive, agricultural, farming, commercial appliance, and fluid movement industries. Two-shot, decoupled, horizontal, multi-material, vertical, and insert molding are a few mold process types. Additional services include 3D printing, drilling, engineering, finishing, hot stamping, product development, tapping, turning, ultrasonic welding, and warehousing. The production runs in low to large volumes, and prototypes are available.

Homepage: https://www.hansenplastics.com/
About: https://www.hansenplastics.com/abouthpc/
Custom Plastic Injection Molding: https://www.hansenplastics.com/injection-molding/
Contact: https://www.hansenplastics.com/contact-us/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
Hansen Plastics Corp1971Elgin, IllinoisTim Bayer

VEM - Injection Molding & Tooling

VEM – Injection Molding & Tooling provides injection molding services to the electronics, consumer, automotive, and medical industries as an all-in-one plastic production company. The producer can provide large-run productions and has 35 injection molding equipment.

Homepage: https://www.vem-tooling.com/
About: https://www.vem-tooling.com/injection-mold-making-company/
Contact: https://www.vem-tooling.com/contact-your-molding-tooling-expert/
Clean Room Injection Molding: https://www.vem-tooling.com/clean-room-injection-molding/

Services Offered:
Company NameFound YearCountryDIRECTOR GENERAL
VEM – Injection Molding & Tooling1998Clovis, CaliforniaMarc Weinmann

¿Qué es el moldeo por inyección de plásticos?

Plastic injection molding is melting thermosetting/thermoplastic plastic pellets, which are then injected under pressure into a mold cavity where they fill and solidify to create the finished product. Injection molding is used to create a vast range of items, each with a unique size, level of intricacy, and use. A mold, raw plastic material, and an injection molding machine are required for the injection molding process. In the injection molding machine, the plastic is melted and then injected into the mold, which cools and solidifies to form the finished object. The following section goes into further information about each step of this process.

Proceso de moldeo por inyección de plástico

The four stages of the injection molding process cycle, which lasts from a few seconds to two minutes , are as follows:

Clamping

The clamping unit must first firmly close the two mold halves before the material can be injected into the mold. One half of the mold is let slide while the other halves are each coupled to the injection molding machine. The clamping unit is hydraulically operated and forces the mold halves together with witcoupledforce to maintain the mold shut while the material is injected. Depending on the machine, larger machines (those with more substantial clamping pressures) will take longer to seal and clamp the mold. The machine’s dry cycle time can be used to estimate this period.

Injection

The raw plastic material is fed into the injection molding machine and moved toward the mold by the injection unit, typically in the form of pellets. The material gets melted during this procedure due to pressure and heat. The fast-injected molten plastic mould packs and holds the material due to the pressure rise in the mold. The shot is the term used to describe the volume of substance injected. Due to the complicated and erratic flow of molten plastic into the mold, it is challenging to determine the injection time precisely. The shot volume, injection pressure, and power can be used to predict the injection time.

Refrigeración

As soon as the molten plastic inside the mold makes contact with the internal mold surfaces, it starts to cool. The plastic will harden into the desired part’s shape as it cools. The portion could, however, experience some shrinkage during cooling. During the injection stage, the material is packed to prevent visible shrinkage and allow more material to flow into the mold. Unable to be opened until the required cooling period has passed is the mold. Several thermodynamic characteristics of the plastic and the maximum wall thickness of the part can be used to predict the cooling time.

Expulsión

The ejection mechanism, which is attached to the back half of the mold, can expel the cooled item from the mold once enough time has passed. A device is utilized to force the part out of the mold when opened. Because the object shrinks and sticks to the mold during cooling, it must use force to remove it from the mold. Before the injection of the material, a mold release agent can be sprayed over the surfaces of the mold cavity to make it easier to eject parts. The machine’s dry cycle time can be used to estimate the amount needed to open the mold and remove the component, which should also account for the time it takes for the part to release itself from the mold. The mold can be clamped shut so the subsequent injection can occur after the amount has been extracted.

Following the injection molding cycle, post-processing is frequently necessary. The substance in the mold’s channels will harden while still being bonded to the part during cooling. Removing this extra material and any flash from the piece is essential, usually using cutters. For some materials, such as thermoplastics, you can recycle the leftover trimmings by being fed into a plastic grinder, also known as a regrind machine or granulate, which turns the leftover trimmings into pellets. Regrind must be blended with raw material in the correct regrind ratio due to some degradation of the material’s characteristics to be reused in the injection molding process.

INJECTION MOLDING CONSIDERATIONS

Before starting an injection molding project, keep the following in mind:

Financial

Given the price of the equipment and mold’s price, the entry cost for manufacturing with injection molding might be high.

Production Quantity

Knowing how many components you wish to produce is crucial to assess whether injection molding is the most economical production process.

Design Factors

Injection molding will be simpler if your products have fewer pieces and a simpler geometry. The plastic mould design is also crucial to avoid production problems.

Production Considerations

Utilizing machines with hot runner molds and well-planned tooling will help production and reduce cycle time. You can produce parts more cheaply by making these little adjustments and using hot runner systems. Reduced assembly requirements will also result in cost savings, mainly if you have thousands or millions of pieces.

INJECTION MOLDING TYPES

There are numerous variations in the injection molding process, including:

Compression Molding

In some ways, compression molding is the antithesis of injection molding. The mold is filled with molten plastic, which is then sealed. Somewhere in the mold is an intake hole via which another device applies pressure. The final shape is achieved when pressure drives the plastic outward into the mold’s hollow interior. Items created via compression molding frequently include a lot of “flashing” or extra plastic, which needs to be removed. Rubber products can also be made using compression molding.

Transfer Molding

Similar to compression molding, transfer molding applies pressure using a metal plunger. The molten substance is put inside the mold and sealed there. The material is forced to expand outwards and fill in the geometry of the mold by a metal plunger, which resembles a big shaft and is shoved deep into the mold. Rubber or polymers can both be used for transfer molding.

Extrusion

Extraction is a few molding techniques used on hot or cold materials. A die is utilized during extrusion processes as opposed to a three-dimensional mold. A die is called a die when a material is forced or extruded through a two-dimensional hole with a specific geometry. The extruded substance—typically a metal like aluminium or plastic—takes on the geometry of the die. At the same time, multiple pieces of the same size are produced by semi-continuous extrusion, and very long sections are made by continuous extrusion.

Blow Molding

Compression molding is similar to blow molding, except the former uses compressed gas to force the plastic into the shape of the mold. Plastic is melted and sealed inside a mold. The pressurized gas is pushed into a tiny hole in the closed mold. Even though the gas condenses, it finally generates enough external pressure for the plastic to fill the geometry of the mold.

Rotational Molding

Rotational motion is used in rotational molding to control the required pressure to fill the mold. A mold is filled with molten plastic and sealed. The mold then rotates, allowing the molten plastic to fill in all the cracks and patterns of the cast by dripping down the sides.

Hydroforming

The hydroforming metal-specific molding process employs water pressure to press metal into a dye or mold. The metal is enclosed inside the mold or dyeing apparatus after being heated to a malleable but not molten state. It can pump in high hydraulic water through a small hole. The metal is forced to fill the geometry of the cast by the intense pressure of the water in the mold. The workpiece is then ejected after the water has been drained. Explosive hydroforming is a subtype of hydroforming that uses explosives. In this technique, the detonation of a small explosive exerts pressure on the water. The water is forced into the metal by the sudden pressure of the outwardly moving explosion, and the metal is then forced into the mold geometry.

Laminating

Laminating is a straightforward form of plastic molding that involves applying pressure to a laminated plastic sheet to a substrate. The laminate will occasionally overhang the substrate, forcing a second laminate sheet from the opposite side to adhere to the first sheet. Heat or physical pressure from a block is used to bind the plastic to the substrate.

THINGS TO CONSIDER IN CHOOSING THE RIGHT PLASTIC INJECTION MOLDING COMPANY

The top 7 elements that you should take into account while selecting a plastic injection molding firm are as follows:

1. Excellent design team

Design is one of the most crucial components of a plastic molded object. A great design team at the plastic injection molding firm you choose will go a long way toward assuring the desired outcome.
It’s crucial to begin with, clear design concepts to ensure that the production process moves forward quickly.
A crucial phase of the project is the design phase. This is the point at which a project becomes time and money efficient. To accomplish the goals, selecting an injection moulder with a solid design team who can get involved at this early stage of the project is crucial. To reduce the number of pieces, a skilled design team should be able to streamline the part’s geometry. This is essential to enhance the return on investment and determine the overall budget.

2. Volume of Production and Capacity

The volume and scale of your production requirements should be considered when selecting a plastic injection molding business. Distinct molders have different areas of specialization. Injection molders with low to moderate capacity can meet your demand for 10,000 parts or less production.

3. Full Spectrum of Services

Regardless of the kind and quantity of plastic parts you require, it’s crucial to consider a plastic injection molding business that provides a one-stop production solution. It is possible to generate the best designs that fit your needs and your budget by working with injection molding businesses that also offer early-level consultancy, beginning with the part’s design and concept stage.

Consider the expanded services and technical needs when choosing a plastic injection molding firm during the manufacturing process. It is highly advised to select a mold maker who provides a full range of services, including the prototype, part design, mold flow analysis, etc., in addition to the standard services. A plastic injection molding firm that offers a one-stop shop will assist you in producing the products you want while meeting your schedule and financial requirements.

4. Products & Services

The product application should be considered when selecting a plastic injection molding business. The part’s intended purpose is crucial when considering different manufacturing, processes, including design, development, and production. You should be able to get advice from an injection molding company on the best plastic resin to use for various product applications.

Various plastic resins’ strength, moldability, flexibility, durability, heat resistance, etc., varies. Metals are currently being replaced by plastic in multiple industries to lighten products and cut costs. Based on the final usage of the product and your budget, your chosen plastic injection molding firm should be able to advise you on the best plastic resins.

5. Specification Requirements and Technical Feasibility

Manufacturers of goods frequently wind up compromising on the requirements for a product. But if you collaborate with a reputable company for plastic injection molding, you may get your components made regardless of the conditions.
Based on the requirements for a plastic product, a reputable plastic injection molding firm should be able to advise you and offer appropriate options. And none of the specifics should be compromised for this to happen.
It is advised to check the background experience of the plastic injection molding business you select. Check the company’s knowledge and experience with the technology it has access to.

6. Quality Control

It’s critical that the plastic injection molding company you choose is well established and has an internal quality assurance team to oversee the process, in addition to factors like technology and standards.
Although this component is frequently disregarded, ensuring you receive the most outstanding services is essential.
The plastics industry is incredibly cutthroat. It’s crucial to pick a plastic injection molding business that can deliver goods with a guarantee of quality and is dedicated to offering effective services.

7. Time considerations

When making plastic molded parts, time is a crucial factor to consider. It can take four to twelve weeks to build a mold. Therefore, mold designers must take into account a variety of time-consuming processes, such as design modifications, the complexity of the part, and the length of time needed to consult with the designers and engineers.

Additionally, it’s crucial to budget for unforeseen delays like plastic resin shortages and shipment snafus. Early on in the project, discussing your time limits with the plastic injection molding business you’ve picked is vital. This will enable you to determine their output level and provide an accurate time estimate.

Conclusión

To someone outside the industry, plastic injection molding could seem like a highly intricate technique to create high-end products, but this is not the case. Every day items, including throw-away ones, like plastic tableware and Lego blocks, are produced using this industrial approach.

As a result, countless applications and an infinite number of items could be made, albeit the process must be well planned and make precise molds.

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